PRODUCT OVERVIEW
The VT-60 TPD Fully Continuous Waste Tyre Pyrolysis Plant is a high-capacity industrial solution designed for the continuous thermal processing of waste tyres. With a nominal processing capacity of 60 TPD (Tonnes Per Day), the plant is developed for large-scale tyre recycling operations requiring continuous production, reduced manual intervention and efficient recovery of valuable materials.
The continuous pyrolysis process thermally decomposes waste tyres in a controlled environment to recover pyrolysis oil, carbon black & gas, while the generated non-condensable gas can be reused as an energy source within the plant, subject to the plant configuration and operating conditions.
Industrial Installation - Commercial 60 TPD Reactor System
Full Commercial Plant Factory Setup
KEY FEATURES
High capacity nominal processing engineered for large-scale recycling operations.
Automated continuous feeding and discharge for uninterrupted production cycles.
Heavy-duty construction optimized for continuous 24/7 industrial recycling.
Real-time automated thermal tracking and system control for consistent performance.
Steady output stream of oil and carbon black without downtime between batches.
Significantly lower labor involvement compared with traditional batch type systems.
High-performance cooling condensors ensuring maximum liquid fuel recovery.
Non-condensable gas is recycled back into the combustion system for energy efficiency.
Unified control console for easy plant operation, parameter control, and monitoring.
Designed around uninterrupted material throughput for high operational availability.
Engineered with high-grade thermal alloy steel built for long service life.
Optimized process conditions for reliable, commercial-scale resource recovery.
3D ENGINEERING SPECIFICATION & MODEL DIAGRAMS
Front View CAD Diagram
Isometric Side View CAD Model
Perspective CAD View
MAIN PRODUCT OUTPUTS
1. Pyrolysis Oil
Liquid hydrocarbon recovered through condensation of pyrolysis vapours. Its applications depend on quality, further processing and applicable regulations.
2. Carbon Black / Pyrolysis Char
Carbon-rich solid residue recovered from processed waste tyres, which can be further processed for suitable industrial applications.
3. Non-Condensable Gas
Gas generated during the pyrolysis process that can potentially be reused within the plant as a clean fuel source.
BATCH TYPE VS. VT-60 TPD CONTINUOUS PLANT
| PARAMETER | BATCH TYPE PLANT | VT-60 TPD CONTINUOUS PLANT |
|---|---|---|
| Processing Method | Batch-by-batch | Continuous |
| Capacity | Suited to smaller/moderate operations | 60 TPD |
| Feeding | Periodic | Continuous |
| Discharge | Periodic | Continuous |
| Production Flow | Stop-start | Continuous |
| Manual Intervention | Higher | Lower |
| Automation | Low – Medium | Medium – High |
| Labour Requirement | Generally higher | Generally lower |
| Downtime Between Cycles | Required | Minimized |
| Production Consistency | Batch dependent | Continuous process |
| Initial Investment | Generally lower | Generally higher |
| System Complexity | Simpler | More sophisticated |
| Maintenance | Relatively simple | Requires specialized technical attention |
| Suitable Operation | Small / medium scale | Large-scale commercial recycling |
Batch Type Plant — Advantages & Disadvantages
ADVANTAGES:
- Generally lower initial investment
- Simpler operating principle
- Relatively straightforward maintenance
- Suitable for smaller-scale operations
- Flexible batch-wise operation
- Easier to isolate individual reactors for maintenance
DISADVANTAGES:
- Production stops between batches
- More loading and unloading operations
- Higher manual involvement
- More downtime during heating, cooling and discharge
- Production can vary between individual batches
- Increasing capacity may require additional reactors
Fully Continuous VT-60 — Advantages & Considerations
ADVANTAGES:
- Continuous feeding and discharge
- Designed for 60 TPD processing capacity
- Better suited for high-volume tyre recycling
- Reduced manual material handling
- More consistent production flow
- Better utilization of operating hours
- Reduced batch changeover downtime
- Greater automation potential
- Centralized process monitoring
- Suitable for commercial-scale recycling projects
CONSIDERATIONS:
- Higher capital investment than many batch configurations
- More sophisticated mechanical and control systems
- Requires trained technical personnel
- Preventive maintenance is important for continuous operation
- Consistent feed preparation is important
- Technical issues in a critical section can affect production line
WHY CHOOSE VT-60 TPD?
The VT-60 TPD Fully Continuous Waste Tyre Pyrolysis Plant is designed for businesses that require high-volume, continuous tyre processing rather than periodic batch production. Its continuous operating concept can help reduce manual handling, minimize cycle interruptions and establish a more consistent production workflow.
60 TPD. Continuous Processing. Industrial-Scale Tyre Recycling.
