ASPHALT BATCH MIX PLANT
Our ASP series Asphalt Batch With large years of expertise and is strictly built with customer focused design.
Asphalt Batch Mix Plant is ideal construction equipment used for manufacturing of asphalt that is mainly used for road construction and other civil construction. Asphalt is prepared by mixing appropriate proportion of aggregates, sand and stone dust, heated and then appropriate promotion of bitumen is mixed on standard temperature and then it is transported to work site.
ASP Series Plants are outfitted with the latest technology, quality components, process controls, automation and proven our performance. ASP series plants hence outstandingly Guarantees – Huge power savings, Highest Fuel Efficiency with auto modulating burner, Reliability, Field proven efficient counter flow drier drum – technology for 3-D mixing, Internationally complying pollution control system, Lower Maintenance, User Friendly SCADA System -“ Fully computerized automatic process controls and much more. Plus, with any our product you get our unbeatable customer service and spares support anywhere across the globe.
Complete range of models available for rated Capacity 60 – 240 TPH. Capacities below 128 TPH and beyond 240 TPH are tailor made.
ASPHALT BATCH MIX PLANT DESCRIPTION
FABHIND premium asphalt batch mix plant requires complex process engineering which in turn depends on the perfect interaction between all the components. Hence it is essential that FABHIND manufactures all the vital parts of plant including burner, mixer, screen, Drum, filters, feeders, and controls.
COLD AGGREGATE FEEDER
- Cold aggregate feeder are provided to control homogeneous & continuous aggregate feed in required proportions
- Maximum feeding capacity
- Feeders are usually synchronized as per production demands on site
- Cold aggregates hopper with a heaped capacity of approximate 56 T
- Wide opening bin width to accommodate different loader capacities
- Anti Bridging bin design to ensure smooth and easy material flow, irrespective of the material level. Sturdy and proven
Optional
- More than four bin
- Optic warning system
- Enclosed Design
- Emergency stop system
- Moisture sensor allows automatic burner flame control
Asphalt Batch Mix Plant is ideal construction equipment used for manufacturing of asphalt that is mainly used for road construction and other civil construction. Asphalt is prepared by mixing appropriate proportion of aggregates, sand and stone dust, heated and then appropriate promotion of bitumen is mixed on standard temperature and then it is transported to work site.
DRYING DRUM
- Strapping and compact structure, extremely reliable
- Effcient fuel or modular burner
- Directed by 4 wheel sprocket chains/pulleys
- Well operated with ease and simplicity
- Alloy materials are used to defend against deterioration and tear
- Particularly arranged fights to give unvarying movement of heat to various size aggregates
- High frequency through particularly planned burners and internal parts of drum
- Perfected fow and debased maintenance
- High temperature immune flter bags are utilized, which can withstand temperature up to 2000
- Extended filter life
- Thermally insulated
- Consolidated, less mass with larger filtration orbit
- Recycling of fine and coarse materials
AGGREGATE HOT ELEVATOR
- The vertical Aggregate elevator is designed according to asphalt plant capacity
- Totally enclosed, vertically mounted, centrifugal discharge type bucket elevator
- Back stop lock to secure drive mechanism
- Direct channel is provided
Optional
- Insulation with rock wool
- By-pass channel to direct hot aggregate silo
- Arrangement for gear box replacement
VIBRATING SCREEN
- Extremely reliable quality
- Well operated and negligible maintenance
- Wide region for the hot aggregate to flow
- Drives through vibrating motor with eccentric weight for vibration adjustment
- Perfectly designed internal parts that impedes mixing of assorted sizes of materials
- Well adjustable sieves, reclaimable doors platforms
- Rendered with optimum tension and tendency that aids in consistent dispersion of load
Optional
- Wear resistance steel with graded fasteners used against vibration & High capacity
MIXER
- Liner & tips are made from wear resistance material NI-IV which is hard and assures long life guarantee
- Pneumatically operated gate
- Concurrent running parallel double shafts ensure homogenous mixing of asphalt with materials
- Soft start / inverter drive system
- Special bearing ensures low maintenance
- Requires short mixing time
- Highly effcient and reliable
- Low maintenance
BITUMEN TANKS
- Coated bitumen pumps
- Heat control through thermo static Sensor
- Level indicators for hydrocarbon
- Tank is Fully insulated by high density cerawool to avoid heat loss
- Bitumen Jacketed pump and its pipe lines
BITUMEN HEATING AND STORAGE SOLUTIONS
With our specific range, customers can choose between straightforward heating type bitumen storage tanks and indirect heating type hot oil hot bitumen storage tanks. The storage capacity comprises from 15 to 50 tons.
The indirect heating tanks are provisioned with a first-rate design thermic oil heater. Automatic imported pressure jet burners are supplied with direct heating tanks. Being modular all our tanks are provided with auto thermostatic activities and level gauge indicators.
THERMIC OIL HEATER
The FAB series plants are provided with bitumen weigh hopper section, hot oil Passage jacketing on bitumen pipe lines, asphalt pumps and pug mill physical structure. Thermic oil heater facilitates hot oil heating, cuts down asphalt pipeline blocking and asphalt pump binding & ensures smoother bitumen weigh batches and eventextured pug mill activity.
The thermic oil heater comes with machine-driventemperature controls so as to hold out fine bitumen temperature. The thermic oil heater is also integrated with self-directed automatic controls considering low level switches, oil temperature indicator controllers, over temperature cut off thermostat burner functional circuits, reduced circulation pressure switches. The Capacity range is: up to 500,000 KCAL/HR.
POLLUTION CONTROL UNIT
- This unit helps asphalt plant to became environment friendly
- FABHIND filtering system separate dust & gas which is generated during asphalt production
Primary Dust Collecting Unit
- Primary dust collection system is in form of a Double Cyclone, provided to entrap larger dust particle from the dryer drum exhauster and scavenging for the batching tower. Reclaimed dust recycling conveying system comprising of a material seal damper at the bottom of the cyclones, feeding the reclaimed dust from the foot of hot elevator.
Bag House Filter Unit
- The FAB series plants are provisioned with standardized multiple stage pollution control units, consisting of duplicate cyclonic extractors and an alternate bag house filtrate with 504 bags
- All FAB series plant are provisioned with air flow kind bag house filter units. Our house filters are applauded in the industry for their bonded savings on power, lower upkeep, problem free service and strict conformity to rigorous environmental norms
HIGHLIGHTS
- Discharge less than 50 mg / M3
- Diminished Dust loads on bag house filters due to trenchant separation of coarse dust particles at first hand stage
- Extended Filter bag life due to attenuated dust loads
- Zero Fixing design
- Filler recycling
- Power savings
BURNER
| Model | Type | Fuel | Capacity | Blower | Fuel Pump |
| AI 60 | Modulating | HDS, LDO & FO | 350 TO 900 LPH | 20HP | 7.5HP |
ASPHALT BATCH MIX PLANT FEATURES
- 4 / 5 / 6 pre batch feeder system fitted with independent variable drive electric motors and one bin fitted with vibratory motor
- Fully insulated Dryer fitted with automatic burner complete with infrared probe, pre heater and Dryer feeding conveyor
- Hot elevator system
- Four / Five deck vibratory screen
- Four / Five hoppers for storage of hot aggregates
- Aggregates, bitumen, filler and hot mix weighing unit
- Bitumen storage and heating system with hot oil heat exchanger
- Fully computerized control panel with PC, PLC, Video, Printer and power room
- Bag type air pollution control system with NOMEX bag filters complete with exhauster and chimney
- Filler feeding silo with 1 ton capacity
BATCH PLANT TECHNICAL SPECIFICATION
| Plant Model | PER | FAB 1000 | FAB 1500 | FAB 2000 | |
| Plant Capacity | t/h | 80-100 | 120 | 160 | |
| Batch Size | kg | 1000 | 1500 | 2000 | |
| Units | Cycle time | sec | 45 | 45 | 45 |
| Cold feed bins | No. of Bins / Capacity | nos./Ton | 4 /12 | 4 /13 | 4 /15 |
| Charging conveyor | Capacity | t/h. | 100 | 140 | 180 |
| Drive type | Chain Drive | Chain Drive | Chain Drive | ||
| Burner | Type | High Pressure. Fully
Automatic, modulating |
High Pressure. Fully
Automatic, modulating |
High Pressure. Fully
Automatic, modulating |
|
| Fuel | Diesel / furnace oil | Diesel / furnace oil | Diesel / furnace oil | ||
| Capacity | MW/hr. | 12.5 | 14.1 | 14.1 | |
| Hot Elevator | Capacity | t/H. | 100 | 140 | 180 |
| Tower Unit | |||||
| S creening Unit | Screering method | Inclined liner Vibration | Inclined liner Vibration | Inclined liner Vibration | |
| No. of deck | 4 | 4 | 4 | ||
| Screening Capacity | t/h . | 100 | 140 | 180 | |
| Hot aggregate bin unit | No. of bins | 4 | 4 | 4 | |
| W eighing unit | Aggregate hopper capacity | kg | 1200 | 1600 | 2000 |
| Filler hopper capacity | kg | 300 | 300 | 300 | |
| Bitumen hopper capacity | kg. | 225 | 225 | 225 | |
| Mixer Unit | Type | Twin-Shaft hot oil jacketed | Twin-Shaft hot oil jacketed | Twin-Shaft hot oil jacketed | |
| Mixer capacity | kg. | 1000 | 1500 | 2000 | |
| Bitumen pump | lpm | 600 | 800 | 800 | |
| Pollution Control Unit | |||||
| Primary | Type | Centrifugal double cyclone | Centrifugal double cyclone | Centrifugal double cyclone | |
| Secondary | Type | Bag House filer | Bag House filer | Bag House filer | |
| Bag House filter | Reverse Flow System | Reverse Flow System | Reverse Flow System | ||
| Filter area | m2 | 385 | 400 | 450 | |
| Bitumen Tank | Capacity | Nos. / Ton | 15 KL(2) | 30 KL(2) | 30 KL(2) |
| Fuel Tank | Ltrs. | 10,000 | 10,000 | 18,000 | 18,000 |
| Control Pannel | Type | Fully computerized with manual over-ride |
Fully computerized with manual over-ride |
Fully computerized with manual over-ride |
ACCESSORIES (OPTIONAL*)
| Filler Silo | Capacity Range | m3 | 15 / 17 / 20 / 22 | 15 / 17 / 20 / 22 | 15 / 17 / 20 / 22 |
| Bitumen tanks | Capacity Range | m3 | 15 / 25 / 30 / 50 | 15 / 25 / 30 / 50 | 15 / 25 / 30 / 50 |
| Heating System | Direct Heating / Thermic oil heating | Direct Heating / Thermic oil heating | Direct Heating / Thermic oil heating | ||
|
Thermic oil heater |
Hot oil heater capacity |
kcal/hr |
1,00,000 / 3,00,000 |
1.5,00,000 / 3,00,000 |
1.5,00,000 / 3,00,000 |
|
Filler Elevator |
Capacity |
T/H |
18 |
21 |
21 |
ASPHALT BATCH MIX PLANT GALLERY
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BAG HOUSE UNIT
BAGHOUSE UNIT
DRYING DRUM
FOUR BEEN FEEDER
HOT BIN UNIT FAB-1500
HOT BIN UNIT-RAP
PANEL- RAP
PLANT BACK SIDE
PUGMIL- RAP
PUGMIL UNIT FAB-1500
RAP-30
VIBRATING SCREEN - RAP
Cyclone
VIBRATING SCREEN-1500
FILLER ELEVATOR SYSTEM
FOURBIN - 1
FOUR BIN - 2
ASPHALT BATCH MIX PLANT
PLANT PHOTO
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SLINGER CONVEYOR
VIBRATING SCREEN
VIBRATING UNIT WITH MOTOR
VIBRATING SCREEN
PUGMILL UNIT
Panel
FOUR BIN FEEDER
DISPATA PHOTO
DRYING DRUM
DRYING DRUM- INSIDE
Hot Bin
Four Bin Feeder
Blower
BITUMEN TANK
Tank
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BATCH MIX PLANT QUICK INQUIRY
Inquiry Form
ASPHALT BATCH MIX PLANT WITH RAP
FABHIND modified standard models FAB1500 and FAB2000 with, Reclaimed Asphalt Pavement (RAP) system.
Environmental stewardship is designated as a major focus area of Ministry of road transport and highways strategic plan. The federal highway body supports and promotes the use of recycled materials in pavement construction is an effort to preserve the natural environment, reduce waste, and provide a cost effective material for constructing highways. In fact, the primary objective is to encourage the use of recycled materials in the construction of highways to the maximum economical and practical extent possible with equal or improved performance.
There are three key requirements that must be satisfied for asphalt pavement recycling to be successful. Recycled asphalt pavements must :
- Be cost effective,
- Be environmentally responsible, and
- Perform well.
In order to satisfy these requirements, following specific objectives to encourage asphalt pavement recycling :
Encourage the use of recycled material in the construction of highways to the maximum economical and practical extent possible with equal or improved performance ; Promote the use of Reclaimed Asphalt Pavement (RAP) because the utilization of RAP can have the greatest economical, environmental, and engineering impact in pavement recycling. High-RAP content is defined as greater than 20% and may exceed 30%.
ASPHALT BATCH MIX PLANT WITH RAP
