Asphalt Plant

Asphalt Drum Mix Plant

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ASPHALT DRUM MIX PLANT

FABHIND Automatic Asphalt Drum Mix Plants are manufactured as per the specifications laid down by M.O.R.T & H. (formerly known as M.O.S.T.). The plants are designed and engineered to give trouble-free performance with enhanced fuel efficiency using the latest technology.

FABHIND constantly upgrade products and cater to customer the world best products, we are supplying our products to customer is exceptionally good quality and world-wide acceptable technology. We provide better after sells support with internationally known products. We provide highly modern electric controls and technology, storage facility with excellent automation support.

Asphalt Drum Mix plant is a continuous mixer in which heating of aggregates, its homogenous mixing and addition of set amount of Bitumen and Filler is done in the Drum itself. The Hot Mix Asphalt manufactured gets dispensed continuously into a truck or conveyed to a storage silo.

Asphalt Drum Mix Plants available with capacity from 20 – 120 TPH. Capacity more-then 120 TPH are as per customer’s requirement.

HOT MIX PLANT DESCRIPTION

FABHIND premium asphalt drum mix plant/ hot mix plant requires complex process engineering which in turn depends on the perfect interaction between all the components. Hence it is essential that FABHIND manufactures all the vital parts of plant including burner, mixer, screen, Drum, filters, feeders, and controls.

DRYING DRUM

Robust, compact and Highly reliable
Energy/Fuel efficient
Driven by 4 wheel sprocket chain/pulley
Easily operated
Alloy material is used to protect against wear and tear
Specially design flights to provide uniform transfer of heat to different size aggregates
High productivity through specially designed burner and inner parts of drum

BITUMEN TANKS

Protection from heat by perfect jacketed piping
Jacketed bitumen pump
Heat control via thermostatic valves
Level indicators for bitumen
Thermal coil system
Bitumen feeding system by pneumatic way

FABHIND is an expert in the field of Asphalt Batching plant providing all solutions to your problems. You connect with us and we continue our services to you through life time.

COLD BIN FEEDER

Each bin feeder is having 50t capacity
Strong , durable and Equipped with Variable frequency drive
Easy to operate
Anti-bridging design for uniform flow
Vibrating motor for easy flow of fine material
Grid use for preventing coarse minerals

LOAD OUT CONVEYOR

Hot Mix material discharged from the Thermodrum is carried by inclined Hot Conveyor belt and discharged into the tipper / truck through Hydraulically operated Surge Storage Hopper. The Hot Conveyor belt is heat resistant, of reputed make like MRF / Dunlop / Equiv. This belt is supported by number of idlers and The frame is fabricated from appropriate size of channel and angles. A separate AC Motor with Gear Box is provided to run the Conveyor belt. Belt Scraper is provided to avoid any sticking of the mix material to the belt.

Hydraulically operated storage hopper is provided at the discharge end of the conveyor which stores the Hot Mix and allows it to fall as mass in batches and thus avoids segregation and spillage during load out cycle.

CONTROLS

Fully computerized control cabin (AC optional) with on board electrical power control console, distribution switch board, fully automatic process & sequence control are a standard on all Our Drum Mix Plants. User friendly software gives you total reliability and ensures top notch performance.

Easy calibration system for Feeders, Fillers, Asphalt etc
MIMIC Screen provides details of all current flow, temperature etc. with possibility of changing calibration when needed
Fail proof power interlock and auto process controls
Online fault detection
Online printing facility
Provisions to print store and edit production details, mix proportions, etc
Display of all process control parameters
Auto / manual operation
Docket Printing & Inventory management for the truck loads manufactured
Functional Keys and Numeric Keys – Only basic skills for operation needed

CONTINUOS ELETRONIC BELT WEIGHING SYSTEMS

The State of Art SCADA System helps in total process controls and metering of the mix proportioning. The feedback from the Load cell is processed by the PLC, which further automatically controls and processes the bitumen and filler proportioning

BITUMEN INJETION

A high capacity hot oil jacketed gear type pump, controlled by an AC variable speed drive feeds the metered amount of bitumen into the mixing section of the Thermodrum unit. The fully automatic SCADA / PLC control ensures a precise metering of bitumen.

FILLER STORAGE UNIT

We offers a wide range of filler storage and feeding solutions for the customers to choose from, depending on the site requirements. A variable speed computerized synchronized metering systems ensures the right proportioning in the mix

DRUM MIX PLANT TECHNICAL SPECIFICATION

Capacity @ 3% moisture content	DM – 35	DM – 45	DM – 50	DM – 60	DM – 65
Cold Feed Bins
Capacity @ 3% moisture content	45 tph	60 tph	90 tph	120 tph	150 tph
No.of Bins*/Total Storage	4/20 m³	4/20 m³	4/25 m³	4/31.25 m³	4/37.5 m³
capacity Auxiliary Drive	1.1 kW	1.5 kW	1.5 kW	2.2 kW	2.2 kW
Auxiliary Conveyor Belt	450 mm x 2.2 m	450 mm x 2.2 m	450 mm x 2.9 m	450 mm x 3.78 m	450 mm x 3.78 m
Charging Width Gathering	2.55 m	2.55 m	3.05 m	3.66 m	3.66 m
Conveyor Drive Gathering	3.7 kW	3.7 kW	3.7 kW	5.5 kW	5.5 kW
Conveyor Belt Feeding	500 mm x 22.4 m	500 mm x 22.4 m	600 mm x 25.6 m	600 mm x 29 m	600 mm x 29 m
Capacity	80 tph	100 tph	120 tph	150 tph	200 tph
Slinger Conveyor
Conveyor Drive/Width	3.7 kW/ 500 mm	3.7 kW/ 500 mm	3.7 kW/ 500 mm	5.5 kW/500 mm	5.5 kW/500 mm
Thermo drum Unit
Dryer Length x Diameter	1.23 m x 6.02m	1.54 m x 6.40m	1.54 m x 6.7 m	1.85 m x 7.31 m	1.85 m x 8 m
Drive Type*	Cradle type chain drive	Cradle type chain drive	Cradle type chain drive	Cradle type chain drive	4 WD Friction Drive
Drive Motor	15 kW	18.6 kW	18.6 kW	30 kW	44 kW
Drive Gear Box	Heavy Duty Worm Gear	Heavy Duty Worm Gear	Heavy Duty Worm Gear	Heavy Duty Worm Gear	Heavy Duty Worm Gear
Burner Unit
Burner Capacity	250 lph/3 MW	350 lph/4 MW	550 lph/6.5 MW	770 lph/ 9 MW	1100 lph/ 13 MW
High Pressure Burner Type	Fully automatic dual stage	Fully automatic dual stage	Fully automatic dual stage	Fully automatic dual stage	Fully automatic dual stage
Fuel Type*	diesel	diesel	diesel	diesel	diesel
Blower Connected Power	7.5 kW	11.25 kW	15 kW	15 kW	18.7 kW
Bitumen Injection pump
Capacity	60 lpm	80 lpm	120 lpm	160 lpm	200 lpm
Pump Type	Hoy oil jacketed gear type	Hoy oil jacketed gear type	Hoy oil jacketed gear type	Hoy oil jacketed gear type	Hoy oil jacketed gear type
Drive Type	AC variable speed drive	AC variable speed drive	AC variable speed drive	AC variable speed drive	AC variable speed drive
Discharge System
Load out Conveyor Belt	500 mm x 17.9m	500 mm x 17.9m	600 mm x 17.9m	600 mm x 20.3 m	600 mm x 20.3 m
Gob Hopper Capacity	1.0 ton	1.0 ton	1.5 ton	2.0 ton	2.0 ton

**POLLUTION CONTROL UNIT (OPTIONAL*)**

Wet dust type collector
Type	Extremeturbulence Venturi
Dust emission	Less than 150 mg/m³
Bag house filter
Type	Reverse air flow type
Dust emission	Less than 50 mg/m³